This Turbocharger Cast Iron Turbine Housing (Exhaust Turbine Shell) is a core thermal-structural and exhaust-gas-directing component designed for turbocharger assemblies in machinery, trucks, special equipment, and special vehicles. Weighing approximately 3.8 kg, it is manufactured by our in-house Shell Molding (Resin Sand Casting) + CNC precision machining process to achieve high strength, precise internal volute geometry, and reliable exhaust gas sealing at elevated temperatures. The use of ductile iron QT600 provides an excellent balance of high tensile strength (≥600 MPa), superior thermal fatigue resistance under extreme exhaust temperature cycling, and excellent oxidation resistance at elevated temperatures.
Matech's one-stop approach, covering pattern making, shell molding (resin sand) casting, annealing heat treatment, CNC machining (volute passages, turbine wheel clearance bore, manifold mounting flange, downpipe flange, threaded holes), dimensional and geometric inspection, surface treatment (black oxide / as-cast finish), and engineered packing.
Custom Turbocharger Turbine Housing | Shell Molding Casting | 3.8kg QT600 Heat-Resistant Exhaust Shell for Trucks & Special Vehicles — Matech
| Specification | Details for This Case | Matech’s Capability / Notes |
| Alloy Grade | QT600 | We work with Gray Cast Iron(HT150, HT200, HT250, HT300),Ductile Cast Iron(QT400-18,QT500-7,QT600-3,QT700-2),Vermicular Graphite Cast Iron(RuT300,RuT400),Alloy Cast Iron(Heat-resistant,Corrosion-resistant grades),with material certification provided |
| Unit Weight | 3.8 kg | We can handle iron casting parts from 0.1 kg ~ 50 kg |
| Overall Dimensions | 250 × 200 × 70 mm | Maximum machining size approximately 1200 × 1000 × 600 mm, subject to drawing confirmation |
| Casting Tolerance | CT7-CT9 ( GB/T 6414) | Achieved via our in-house precise tooling and stable assembly line production process |
| Machining Tolerance | ±0.02mm | Achieved by 3/4/5-axis CNC centers. Tighter tolerances can be discussed,with best achievable tolerance up to 0.005 mm |
| Surface Roughness | Ra 25 μm (unmachined surface) / Ra 1.6 µm (machined surface) | Typical machined surface roughness can reach Ra 0.8–3.2 μm (turning/milling); Ra 0.4–0.8 μm achievable after grinding |
| Min. Wall Thickness | 5mm | We specialize in thin-wall castings; min. 3.0 mm (for iron castings)feasible depending on geometry. |
| Heat Treatment | Artificial Aging Treatment (Stress-Relief Annealing) | Annealing, normalizing available for iron castings |
| Surface Treatment | black oxide / as-cast finish | Options: Sandblasting / Shot Blasting, Painting (Spraying / Dipping),Dacromet Coating,Black Electrophoresis (ED-Coating),Anti-rust Oil etc. Corrosion resistance per your spec. |
| Application | Trucks & Special Vehicles | We serve Mining, automotive, industry equipment, machinery, pump & valve, new energy, etc. |
| MOQ | 200 pcs | Flexible MOQ, starting from prototype/small batch quantities. |
| Sample Lead Time | 25-40 working days (with new tooling) | Defined upon drawing review. Expedite options available. |
| Production Lead Time | 30-45 working days | Based on order quantity and complexity, confirmed in contract. |
| Drawing Formats | STEP, IGES, X_T, DWG, PDF | We process all standard 2D/3D formats. |
| Customizable | Manufactured according to drawings or samples | Every aspect—material, geometry, tolerance, finish—is built to your design. |
| Certification | ROHS,ISO 9001:2015 | Material certificates, dimensional inspection reports, and PPAP Level 3 documentation available upon request for automotive and critical components |
| Packing | Custom PE foam + plywood crate | Engineered packing designed for your part’s specific fragile/critical areas. |
Customization Options
Every casting project starts with your unique design and requirements. Whether it's iron, steel, or aluminum, we tailor every aspect of the manufacturing process to your exact specifications. Below are the key dimensions you can customize with Matech — your drawing is our only standard.
Our Advantages
Technical Advantages
Pattern shop, shell molding & resin sand casting lines, CNC machining, heat treatment, and inspection lab — all centralized under one roof. No outsourcing. From base iron melting to finished and coated part, we maintain full control over lead time, quality consistency, and batch traceability.
Design for Manufacturability (DFM) Support
Before pattern production begins, we provide a detailed DFM report covering solidification behavior, graphite morphology control, gating & riser design, core assembly strategy, and machining allowance optimization. For turbocharger turbine housings like this 3.8 kg QT600 component, we focus on volute wall thickness uniformity to ensure even thermal expansion, riser placement at flange intersections to eliminate shrinkage, and core stability for the complex internal volute passage to maintain gas flow accuracy.
Expertise in Complex Iron Castings
We specialize in geometrically demanding parts with complex internal cavities and multi-core assemblies — such as turbocharger turbine housings, exhaust manifolds, gearboxes, pump housings, and cylinder heads. Our shell molding process delivers superior surface finish on volute passages and sealing faces, excellent dimensional repeatability for high-volume production, and precise core integrity for intricate internal gas flow channels. We pour a full range of grades — grey iron (HT150–HT350), ductile iron (QT400-18 to QT700-2) — with in-house heat treatment to tailor hardness, strength, and thermal fatigue resistance to your specification.
Material Advantages
Strict Raw Material & Melt Control
We charge carefully proportioned pig iron, steel scrap, and ferroalloys (FeSi, FeMn, nodulizer) into our electric induction furnaces. Carbon equivalent, silicon content, and alloying elements are spectrometer-verified and adjusted in real time before tapping. Precise inoculation and nodulization practices ensure consistent graphite morphology and mechanical properties across every pour — critical for maintaining uniform QT600 strength and thermal fatigue resistance throughout the turbine housing.
Every production batch is identified by a unique heat number. Chemical composition reports, mechanical test records (tensile strength, yield strength, elongation, hardness, impact toughness), metallographic analysis (graphite nodularity, matrix structure), and heat treatment charts are compiled into a traceable dossier — from furnace charge to finished turbine housing.
We pour a comprehensive range of grey iron (HT150–HT350), ductile iron (QT400-18 to QT700-2), austempered ductile iron (ADI), Ni-resist, and high-Si-Mo ductile iron. Whether your application demands thermal fatigue resistance for exhaust systems, oxidation resistance at elevated temperatures, or high strength for pressure-containing structures, we match the grade and heat treatment to your requirements.
Service Advantages
Dedicated Cross-Functional Support
A dedicated project manager oversees the entire process — from design review to final delivery — ensuring efficient communication at every stage and a single point of contact for all technical and commercial matters.
Fast Response & Transparent Communication
Quotations are typically provided within 24–48 hours. Production progress is updated regularly through photos and production data, with continuous customer feedback collection throughout the project. For turbocharger components, first-article inspection reports including dimensional layout and material certification are provided before batch production begins.
Full batch traceability and 24-hour response to quality-related issues ensure reliable post-delivery support. Flexible MOQ with pilot order options available for new turbine housing projects.
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