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Cast Iron Turbine Housing Shell Molding For Machinery, Trucks, Special Equipment & Vehicles 1
Cast Iron Turbine Housing Shell Molding For Machinery, Trucks, Special Equipment & Vehicles 2
Cast Iron Turbine Housing Shell Molding For Machinery, Trucks, Special Equipment & Vehicles 3
Cast Iron Turbine Housing Shell Molding For Machinery, Trucks, Special Equipment & Vehicles 4
Cast Iron Turbine Housing Shell Molding For Machinery, Trucks, Special Equipment & Vehicles 5
Cast Iron Turbine Housing Shell Molding For Machinery, Trucks, Special Equipment & Vehicles 1
Cast Iron Turbine Housing Shell Molding For Machinery, Trucks, Special Equipment & Vehicles 2
Cast Iron Turbine Housing Shell Molding For Machinery, Trucks, Special Equipment & Vehicles 3
Cast Iron Turbine Housing Shell Molding For Machinery, Trucks, Special Equipment & Vehicles 4
Cast Iron Turbine Housing Shell Molding For Machinery, Trucks, Special Equipment & Vehicles 5

Cast Iron Turbine Housing Shell Molding For Machinery, Trucks, Special Equipment & Vehicles

This Turbocharger Cast Iron Turbine Housing (Exhaust Turbine Shell) is a core thermal-structural and exhaust-gas-directing component designed for turbocharger assemblies in machinery, trucks, special equipment, and special vehicles. Weighing approximately 3.8 kg, it is manufactured by our in-house Shell Molding (Resin Sand Casting) + CNC precision machining process to achieve high strength, precise internal volute geometry, and reliable exhaust gas sealing at elevated temperatures. The use of ductile iron QT600 provides an excellent balance of high tensile strength (≥600 MPa), superior thermal fatigue resistance under extreme exhaust temperature cycling, and excellent oxidation resistance at elevated temperatures.

Matech's one-stop approach, covering pattern making, shell molding (resin sand) casting, annealing heat treatment, CNC machining (volute passages, turbine wheel clearance bore, manifold mounting flange, downpipe flange, threaded holes), dimensional and geometric inspection, surface treatment (black oxide / as-cast finish), and engineered packing.

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    Custom Turbocharger Turbine Housing | Shell Molding Casting | 3.8kg QT600 Heat-Resistant Exhaust Shell for Trucks & Special Vehicles — Matech

    Specification Details for This Case Matech’s Capability / Notes
    Alloy Grade QT600 We work with Gray Cast Iron(HT150, HT200, HT250, HT300),Ductile Cast Iron(QT400-18,QT500-7,QT600-3,QT700-2),Vermicular Graphite Cast Iron(RuT300,RuT400),Alloy Cast Iron(Heat-resistant,Corrosion-resistant grades),with material certification provided
    Unit Weight 3.8 kg We can handle iron casting parts from 0.1 kg ~ 50 kg
    Overall Dimensions 250 × 200 × 70 mm Maximum machining size approximately 1200 × 1000 × 600 mm, subject to drawing confirmation
    Casting Tolerance CT7-CT9 ( GB/T 6414) Achieved via our in-house precise tooling and stable assembly line production process
    Machining Tolerance ±0.02mm Achieved by 3/4/5-axis CNC centers. Tighter tolerances can be discussed,with best achievable tolerance up to 0.005 mm
    Surface Roughness Ra 25 μm (unmachined surface) / Ra 1.6 µm (machined surface) Typical machined surface roughness can reach Ra 0.8–3.2 μm (turning/milling); Ra 0.4–0.8 μm achievable after grinding
    Min. Wall Thickness 5mm We specialize in thin-wall castings; min. 3.0 mm (for iron castings)feasible depending on geometry.
    Heat Treatment Artificial Aging Treatment (Stress-Relief Annealing) Annealing, normalizing available for iron castings
    Surface Treatment black oxide / as-cast finish Options: Sandblasting / Shot Blasting, Painting (Spraying / Dipping),Dacromet Coating,Black Electrophoresis (ED-Coating),Anti-rust Oil etc. Corrosion resistance per your spec.
    Application Trucks & Special Vehicles We serve Mining, automotive, industry equipment, machinery, pump & valve, new energy, etc.
    MOQ 200 pcs Flexible MOQ, starting from prototype/small batch quantities.
    Sample Lead Time 25-40 working days (with new tooling) Defined upon drawing review. Expedite options available.
    Production Lead Time 30-45 working days Based on order quantity and complexity, confirmed in contract.
    Drawing Formats STEP, IGES, X_T, DWG, PDF We process all standard 2D/3D formats.
    Customizable Manufactured according to drawings or samples Every aspect—material, geometry, tolerance, finish—is built to your design.
    Certification ROHS,ISO 9001:2015 Material certificates, dimensional inspection reports, and PPAP Level 3 documentation available upon request for automotive and critical components
    Packing Custom PE foam + plywood crate Engineered packing designed for your part’s specific fragile/critical areas.

    Customization Options

    Every casting project starts with your unique design and requirements. Whether it's iron, steel, or aluminum, we tailor every aspect of the manufacturing process to your exact specifications. Below are the key dimensions you can customize with Matech — your drawing is our only standard.

    Cast Iron Turbine Housing Shell Molding For Machinery, Trucks, Special Equipment & Vehicles 6
    Material Selection
    From aluminum alloy to grey/ductile iron to carbon steel/stainless steel — we pour the alloy your design demands. Custom compositions are welcome. Full material certification included.
    Cast Iron Turbine Housing Shell Molding For Machinery, Trucks, Special Equipment & Vehicles 7
    Casting Process
    Our engineers tailor the most suitable manufacturing process to your specific needs based on your part's geometry, volume, and performance requirements, ensuring the optimal balance between quality and cost.
    Cast Iron Turbine Housing Shell Molding For Machinery, Trucks, Special Equipment & Vehicles 8
    Dimensional Accuracy & Machining
    We machine to your exact tolerances. In-house 3/4/5-axis CNC with custom fixtures. Casting tolerance CT4-CT11, machining tolerance up to ±0.005mm.
    Cast Iron Turbine Housing Shell Molding For Machinery, Trucks, Special Equipment & Vehicles 9
    Heat Treatment
    MATECH provides a full range of heat treatment services, including:Annealing, Normalizing, Quenching, Tempering, Carburizing, Nitriding, Solution Treatment.
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    Surface Treatment & Coating
    Matech support: Sandblasting / Shot Blasting,Chemical Degreasing, Pickling/Passivation, Mechanical Grinding / Polishing, Zinc Plating, Hard Chrome Plating, Electroless Nickel Plating, Anodizing, Dacromet, Powder Coating, Black Oxide, Stainless Steel Passivation.
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    Testing, Documentation & Packaging
    From material certificates to complete customs clearance documents, and from custom pallets to packaging optimized for your product's specific characteristics. Your parts arrive fully documented, well-protected, and ready for immediate use.

    Our Advantages

    Technical Advantages

    Cast Iron Turbine Housing Shell Molding For Machinery, Trucks, Special Equipment & Vehicles 12 Full In-House Manufacturing

    Pattern shop, shell molding & resin sand casting lines, CNC machining, heat treatment, and inspection lab — all centralized under one roof. No outsourcing. From base iron melting to finished and coated part, we maintain full control over lead time, quality consistency, and batch traceability.


    Cast Iron Turbine Housing Shell Molding For Machinery, Trucks, Special Equipment & Vehicles 13 Design for Manufacturability (DFM) Support

    Before pattern production begins, we provide a detailed DFM report covering solidification behavior, graphite morphology control, gating & riser design, core assembly strategy, and machining allowance optimization. For turbocharger turbine housings like this 3.8 kg QT600 component, we focus on volute wall thickness uniformity to ensure even thermal expansion, riser placement at flange intersections to eliminate shrinkage, and core stability for the complex internal volute passage to maintain gas flow accuracy.


    Cast Iron Turbine Housing Shell Molding For Machinery, Trucks, Special Equipment & Vehicles 14 Expertise in Complex Iron Castings

    We specialize in geometrically demanding parts with complex internal cavities and multi-core assemblies — such as turbocharger turbine housings, exhaust manifolds, gearboxes, pump housings, and cylinder heads. Our shell molding process delivers superior surface finish on volute passages and sealing faces, excellent dimensional repeatability for high-volume production, and precise core integrity for intricate internal gas flow channels. We pour a full range of grades — grey iron (HT150–HT350), ductile iron (QT400-18 to QT700-2) — with in-house heat treatment to tailor hardness, strength, and thermal fatigue resistance to your specification.

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    Material Advantages

    Cast Iron Turbine Housing Shell Molding For Machinery, Trucks, Special Equipment & Vehicles 18 Strict Raw Material & Melt Control

    We charge carefully proportioned pig iron, steel scrap, and ferroalloys (FeSi, FeMn, nodulizer) into our electric induction furnaces. Carbon equivalent, silicon content, and alloying elements are spectrometer-verified and adjusted in real time before tapping. Precise inoculation and nodulization practices ensure consistent graphite morphology and mechanical properties across every pour — critical for maintaining uniform QT600 strength and thermal fatigue resistance throughout the turbine housing.



    Cast Iron Turbine Housing Shell Molding For Machinery, Trucks, Special Equipment & Vehicles 19 Full Material Traceability

    Every production batch is identified by a unique heat number. Chemical composition reports, mechanical test records (tensile strength, yield strength, elongation, hardness, impact toughness), metallographic analysis (graphite nodularity, matrix structure), and heat treatment charts are compiled into a traceable dossier — from furnace charge to finished turbine housing.


    Cast Iron Turbine Housing Shell Molding For Machinery, Trucks, Special Equipment & Vehicles 20 Broad Grade Coverage

    We pour a comprehensive range of grey iron (HT150–HT350), ductile iron (QT400-18 to QT700-2), austempered ductile iron (ADI), Ni-resist, and high-Si-Mo ductile iron. Whether your application demands thermal fatigue resistance for exhaust systems, oxidation resistance at elevated temperatures, or high strength for pressure-containing structures, we match the grade and heat treatment to your requirements.

    Service Advantages

    Cast Iron Turbine Housing Shell Molding For Machinery, Trucks, Special Equipment & Vehicles 21 Dedicated Cross-Functional Support

    A dedicated project manager oversees the entire process — from design review to final delivery — ensuring efficient communication at every stage and a single point of contact for all technical and commercial matters.


    Cast Iron Turbine Housing Shell Molding For Machinery, Trucks, Special Equipment & Vehicles 22 Fast Response & Transparent Communication

    Quotations are typically provided within 24–48 hours. Production progress is updated regularly through photos and production data, with continuous customer feedback collection throughout the project. For turbocharger components, first-article inspection reports including dimensional layout and material certification are provided before batch production begins.


    Cast Iron Turbine Housing Shell Molding For Machinery, Trucks, Special Equipment & Vehicles 23 After-Sales Support

    Full batch traceability and 24-hour response to quality-related issues ensure reliable post-delivery support. Flexible MOQ with pilot order options available for new turbine housing projects.

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    Let's Discuss Your Needs
    Contact us now! Our technical team and mechanical engineers are ready to provide one-stop support for your project from requirement review, quotation to delivery.
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    Tel: 0086 21 56076732
    Mobile Phone: 0086 13818971637
    Address: 1st Floor, Building 8, No. 868 Xinge Road, Xinqiao Town, Songjiang District, Shanghai, China
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