Reliable Wear & Heat Resistant Component Solutions for the Cement Production Industry
In cement production lines – from raw material crushing and clinker cooling to finished product conveying – equipment is continuously exposed to severe conditions of high temperature, heavy dust, and intense impact. Any abnormal wear or failure of critical components not only escalates maintenance costs, but can also lead to unplanned downtime, compromising the operational continuity and efficiency of the entire line.
With over 20 years of manufacturing experience, Matech supplies custom wear & heat resistant castings, and heavy-duty conveyor chains for the cement industry according to your drawings. By selecting the right materials, optimizing production processes, and applying tailored heat treatment, we help our customers extend the service life of critical components, cut down on equipment maintenance and improve production line reliability.
Cement Industry
Reliable Wear & Heat Resistant Component Solutions for the Cement Production Industry
In cement production lines – from raw material crushing and clinker cooling to finished product conveying – equipment is continuously exposed to severe conditions of high temperature, heavy dust, and intense impact. Any abnormal wear or failure of critical components not only escalates maintenance costs, but can also lead to unplanned downtime, compromising the operational continuity and efficiency of the entire line.
With over 20 years of manufacturing experience, Matech supplies custom wear & heat resistant castings, and heavy-duty conveyor chains for the cement industry according to your drawings. By selecting the right materials, optimizing production processes, and applying tailored heat treatment, we help our customers extend the service life of critical components, cut down on equipment maintenance and improve production line reliability.
Core Applications
Castings & Machined Parts
Matech supplies custom cast and machined parts for cement equipment, built to resist high-temperature oxidation and abrasive wear:
Conveyor Chains
Chains used in cement production lines must withstand high temperatures, heavy loads, and abrasive materials. Our full range of conveyor chains is specifically engineered for the demanding conditions in cement plants：
Industry Challenges
• Conveyor Chains：At elevated temperatures, thermal expansion can affect the clearance between chain pins and bushings. This may result in seizure, excessive wear, and ultimately transmission failure.
• Conveyor Chains: Abrasive materials can accelerate wear on chain plates and pins, causing rapid chain pitch elongation and reduced conveying performance.
Our Solution
Targeted Design from Material to Process
Matech tailors the optimal material and process combinations for different components based on the specific operating conditions of cement production.
| Aspects | Solution for Casting & Machined Parts | Conveyor Chain Solution |
|---|---|---|
| Material | Cr26 high-chrome cast iron: ambient temp wear parts ZG40Cr25Ni20 heat-resistant cast steel: ≤800℃ high-temp components Bimetallic composite: combines wear-resisting layer & tough base metal |
Heat-resistant alloy steel 20CrNiMo or 40Cr with carburizing treatment; full stainless steel chains are available as an option for corrosion resistance. |
| Structure | Sprocket: replaceable wear blocks; Chain plates: symmetrical & combined design for longer service life; Reserved counterbored bolt holes for anti-wear protection. |
Chain plates & pins: press fit construction against loosening; Extra sealing rings to stop dust penetration; Optional hollow pins for convenient scraper mounting. |
| Heat treatment | Cr26 high-chrome cast iron: air quench + temper, hardness ≥ HRC58; Heat-resistant cast steel: solution & aging treatment for improved high-temp strength |
Separate carburizing for link plates & pins, surface hardness HRC 58–62; Global tempering eliminates internal stress and boosts anti-fatigue performance. |
| Services | Wear-resistant part service life prediction is available; Reverse mapping of old parts & design optimization offered |
Guidance for chain elongation monitoring is available; Establish spare part safety stock for fast restocking |
From Requirements to Delivery
Our Service and Cooperation Process
At Matech, we understand that every component of a cement production line carries extremely high expectations for continuous operation. That's why we provide not only high-quality cast wear parts and conveyor chains, but also a comprehensive service system that covers the entire project lifecycle — from “the moment you raise your requirements” to “the stable operation of products on your cement kiln lines and conveying systems”. Our engineering team stands by you every step of the way.
• For conveyor chains: from raw materials, punching, heat treatment to assembly, the entire process is strictly controlled. Two product lines collaborate in parallel, so you don't need multiple connections with different suppliers anymore, which save your time and effort.
Cooperation Process
Clear and traceable, with a easy understanding of each step
Start your custom order for cement spare parts or conveyor chains today
Whether you operate a new dry-process cement production line or a traditional vertical kiln, our technical expert team at MATECH stands ready to cooperate with you, to cut your consumption costs on cement spare parts.
We supply the following products:
Cast wear-resistant parts – Cast steel components for kilns, wear-resistant parts for conveying equipment, crusher components, mixer impellers.
Conveyor chains – Cement chains, clinker conveying chains, scraper chains. Pitch, attachments and hardening depth can be customized to suit your working conditions.
Cement Industry Castings
Representative Cement Industry Castings & Machined Components
Cement Industry Chain Products
Conveyor and transmission chains for the cement industry.
Case Study
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