This Stainless Steel Round Cover serves as a sealing and shaft-mounting interface on general machinery housings, rotating shaft ends, and equipment sealing assemblies. Weighing 1.6 kg with overall dimensions of 125 × 48 mm, it is produced through our in-house Silicone Sol Precision Casting route with solution treatment, followed by CNC machining on the sealing face and shaft features. SUS 304 stainless steel is selected for its corrosion resistance, toughness, and weldability — a cover in this role must maintain a flat sealing face against leakage, hold the integral shaft concentrically with the disc, and resist rusting in humid or washdown environments.
Matech's one-stop approach, covering wax pattern making, silicone sol shell casting, solution heat treatment, CNC machining (sealing face, shaft diameter, mounting holes), shot blasting and sandblasting surface treatment, dimensional and concentricity inspection, and engineered packing, ensures this round cover offers excellent sealing face flatness, tight concentricity between shaft and disc, and a clean surface finish — performing reliably in general machinery and sealing applications.
Custom 304 Stainless Steel Round Cover | Silicone Sol Investment Casting |Sealing Disc with Integral Shaft for Machinery — Matech
| Specification | Details for This Case | Matech’s Capability / Notes |
| Model / Grade | SUS304 (compliant with JIS H 5302) | We can manufacture products according to customer requirements using 304/316 stainless steel, carbon steel, alloy steel, high-temperature alloy steel, and other materials, and can provide complete material certificates. |
| Casting Equipment | Medium- and high-frequency induction furnaces, silica sol shell-forming production lines, calcining furnaces, pouring stations, etc. | We can produce castings ranging from 0.5 kg to 5,000 kg, with maximum dimensions of 4,000 x 4,000 x 4,000 mm. |
| Unit Weight | 1.6 kg | Available processing weight range: 0.5 kg ~ 5000kg cast components |
| Overall Dimensions | 125x48 mm | Maximum machining size approximately 4000x4000x4000 mm; custom dimensions based on drawings |
| Casting Tolerance | CT5-CT6 Grade | Enables the production of complex shapes and precise features, eliminates the need for extensive post-processing, and saves both time and money |
| Machining Tolerance | ±0.02 mm | Backed by 3-, 4-, and 5-axis CNC machining centers, we can achieve tighter tolerance specifications, with a maximum machining accuracy of ±0.005 mm. |
| Surface Roughness | As-cast Ra 6.3 μm / Machined Ra 0.8 μm | Machined surfaces can achieve a minimum surface roughness of Ra 0.8–Ra 1.6 μm (milling/turning) and Ra 0.4–0.8 μm (grinding). |
| Min. Wall Thickness | 5.0 mm | Specialized thin-wall casting technology enables minimum wall thickness down to 0.5 mm depending on part structure |
| Heat Treatment | Solution Treatment | Available processes include normalizing, tempering, quenching, annealing, and high-frequency hardening with full-process temperature control |
| Surface Treatment | Shot blasting, surface sandblasting, machining | Products can be passivated, pickled, electropolished, electroplated, shot-blasted, sandblasted, or spray-coated as required. |
| Application Industry | General-Purpose Machinery, Sealing Covers | Widely used in robotics, automotive, medical devices, general machinery, agricultural machinery, and new energy industries |
| Minimum Order Quantity | 500 pcs | Flexible MOQ, supporting prototype development and small-batch trial production |
| Sample Lead Time | 45-60 Working Days (Including New Tooling Development) | Delivery schedule depends on drawing review results; expedited production supported |
| Production Lead Time | 40-60 Working Days | Lead time determined by order quantity and product complexity; negotiable for long-term cooperation |
| Drawing Formats | STEP, IGES, X_T, DWG, PDF | Supports all mainstream 2D/3D engineering drawing formats |
| Customizable | Manufactured according to drawings or samples | Full customization available for material, structure, tolerance, and surface treatment |
| Certification | ROHS,ISO 9001:2015 | Material certificates EN 10204 3.1, dimensional inspection reports, and PPAP Level 3 documents available upon request |
| Packing | Customized PE Foam + Wooden Crate Packaging | Customized anti-corrosion and protective packaging solutions available for precision and critical components |
Customization Options
Every casting project starts with your unique design and requirements. Whether it's iron, steel, or aluminum, we tailor every aspect of the manufacturing process to your exact specifications. Below are the key dimensions you can customize with Matech — your drawing is our only standard.
Our Advantages
Technical Advantages
Casting and Machining Aligned for Concentric Parts
A round cover with an integral shaft demands that casting and machining be planned together. Our foundry and machine shop share the same fixture design and tolerance strategy, so the shaft and disc are machined from one setup logic — not two vendors chasing each other's tolerances.
DFM Review Focused on Shaft-to-Disc Transition
The junction between the integral shaft and the disc is where shrinkage and hot spots tend to appear in casting. Our review looks at this transition, recommends fillet radii and feeding paths that keep the section sound, and defines machining allowance so the final shaft surface is clean after cutting.
Surface Treatment Matched to Application
Shot blasting and sand blasting are both available, and we select the finish based on whether the cover is a visible part or a functional sealing component. Surface roughness is verified before packing, and machined sealing faces are protected during handling.
Material Advantages
304 Chemistry Verified for General Corrosion Service
Each incoming SUS 304 batch is spectrometer-checked against JIS H 5302, with chromium and nickel content confirmed before melting. Certificates (EN 10204 3.1) are issued per lot, giving a documented starting point for the finished cover.
Solution Treatment for Stress Relief and Structure Stability
The cast cover is solution treated to remove residual stress from solidification and to homogenize the austenitic matrix. This reduces the risk of distortion during machining and helps the sealing face stay flat in service.
Grade Options for Different Media
304 covers general machinery and water-based environments. For chloride-rich or chemical exposure, we can switch to 316 or 2205 duplex, adjusting casting parameters and heat treatment to match the corrosion duty.
Service Advantages
One Team for Casting, Machining, and Finishing
Round covers often need casting, machining, and surface finishing coordinated. Your project manager holds one schedule across all three stages, so the sealing face is not damaged after final machining by a later blasting step.
First Article with Flatness and Concentricity Data
Before batch production, we provide a first-article report covering sealing face flatness, shaft-to-disc concentricity, surface roughness, and material certification — the key data for a sealing component.
Pilot Runs for New Cover Designs
New round cover programs can begin with pilot quantities to validate sealing fit and shaft alignment before volume production. Batch traceability and 24-hour quality response continue through the production life of the part.
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