This Steel Bracket Casting is a core structural and load-bearing component designed for transmission equipment, mechanical drive assemblies, and industrial power transmission support structures. Weighing approximately 1.6 kg, it is manufactured by our in-house Investment Casting (Lost Wax) + CNC precision machining process to achieve high strength, precise mounting geometry, and reliable structural integrity. The use of cast steel ZG45 provides an excellent balance of high tensile strength (≥450 MPa), superior impact toughness, and excellent fatigue resistance under cyclic loading.
Matech's one-stop approach, covering wax pattern making, investment casting, annealing/normalizing heat treatment, CNC machining (mounting faces, dowel holes, threaded holes, locating slots), dimensional inspection, surface treatment (Dacromet coating), and engineered packing, ensures this bracket offers excellent mounting interface accuracy, tight dimensional tolerances on locating features, and a ready-to-install finish — performing reliably in demanding transmission equipment applications.
Custom Precision Cast Steel Bracket | Lost Wax Casting | Corrosion-Resistant Mount for Transmission Systems — Matech
| Specification | Details for This Case | Matech’s Capability / Notes |
| Model / Grade | ZG45 | Custom manufacturing available according to customer requirements; optional materials include 42CrMo, 20Mn, 40Cr, and other premium alloy steels |
| Unit Weight | 1.6 kg | Available processing weight range: 1 kg – 100 kg cast components |
| Overall Dimensions | 180 × 50 × 45 mm | Maximum machining size approximately 1000 × 500 × 300 mm; custom dimensions based on drawings |
| Casting Tolerance | CT8–CT9 Grade | Stable casting process and precision molds ensure high dimensional consistency |
| Machining Tolerance | ±0.02 mm | Guaranteed by advanced 3/4/5-axis CNC machining centers for high-precision tolerance control |
| Surface Roughness | As-cast Ra 12.5–25 μm / Machined Ra 1.6 μm | Machined surface roughness can achieve up to Ra 0.8 μm |
| Min. Wall Thickness | 3.5mm | Specialized thin-wall casting technology enables minimum wall thickness down to 3.0 mm depending on part structure |
| Heat Treatment | Heat treatment applicable | Available processes include normalizing, tempering, quenching, annealing, and high-frequency hardening with full-process temperature control |
| Surface Treatment | Dacromet coating | Optional painting, powder coating, galvanizing, anodizing, and special coatings according to application requirements |
| Application Industry | Transmission Equipment | Widely used in robotics, automotive, medical devices, general machinery, agricultural machinery, and new energy industries |
| Minimum Order Quantity | 200 pcs | Flexible MOQ, supporting prototype development and small-batch trial production |
| Sample Lead Time | 40–45 Working Days (Including New Tooling Development) | Delivery schedule depends on drawing review results; expedited production supported |
| Production Lead Time | 45–50 Working Days | Lead time determined by order quantity and product complexity; negotiable for long-term cooperation |
| Drawing Formats | STEP, IGES, X_T, DWG, PDF | Supports all mainstream 2D/3D engineering drawing formats |
| Customizable | Manufactured according to drawings or samples | Full customization available for material, structure, tolerance, and surface treatment |
| Certification | ROHS,ISO 9001:2015 | Material certificates EN 10204 3.1, dimensional inspection reports, and PPAP Level 3 documents available upon request |
| Packing | Customized PE Foam + Wooden Crate Packaging | Customized anti-corrosion and protective packaging solutions available for precision and critical components |
Customization Options
Every casting project starts with your unique design and requirements. Whether it's iron, steel, or aluminum, we tailor every aspect of the manufacturing process to your exact specifications. Below are the key dimensions you can customize with Matech — your drawing is our only standard.
Our Advantages
Technical Advantages
Wax pattern shop, investment casting line, CNC machining workshop, heat treatment furnaces, surface treatment, and inspection lab — all centralized under one roof. No outsourcing. From molten steel to finished and coated part, we maintain full control over lead time, quality consistency, and batch traceability.
Design for Manufacturability (DFM) Support
Before wax pattern production begins, we provide a detailed DFM report covering solidification behavior, shrinkage analysis, gating & riser design, and machining allowance optimization. For investment cast brackets like this 1.6 kg ZG45 component, we focus on wax pattern dimensional stability, shell build-up strategy for fine surface detail, and riser placement to ensure sound metal in load-bearing sections.
Expertise in Complex Steel Castings
We specialize in precision steel castings with complex geometries and fine surface detail — such as brackets, transmission components, linkage parts, and mechanical mounts. Our investment casting process delivers superior surface finish, tight dimensional tolerances, and the ability to form intricate shapes with minimal machining allowance. We pour a full range of cast steels — ZG45, ZG35, ZG55, stainless steel, and alloy steel — with in-house heat treatment to tailor strength, hardness, and toughness to your specification.
Material Advantages
Strict Raw Material & Melt Control
We charge carefully sorted steel scrap and certified ferroalloys into our electric induction furnaces. Every heat is chemically analyzed by spectrometer before tapping, with real-time adjustments to carbon, manganese, silicon, and alloying elements. Deoxidation practices ensure clean steel with low inclusion content — critical for maintaining consistent ZG45 mechanical properties in thin-walled investment castings.
Every production batch is identified by a unique heat number. Chemical composition reports, mechanical test records (tensile strength, yield strength, elongation, hardness, impact toughness), and heat treatment charts are compiled into a traceable dossier — from furnace charge to finished bracket.
We pour a comprehensive range of cast steels — carbon steel (ZG35/ZG45/ZG55), low-alloy steel, stainless steel (304/316/CF8/CF8M), and duplex stainless steel. Whether your application demands impact toughness for transmission loads, wear resistance for mechanical contact, or corrosion resistance for aggressive environments, we match the grade and heat treatment to your requirements.
Service Advantages
Dedicated Cross-Functional Support
A dedicated project manager oversees the entire process — from design review to final delivery — ensuring efficient communication at every stage and a single point of contact for all technical and commercial matters.
Fast Response & Transparent Communication
Quotations are typically provided within 24–48 hours. Production progress is updated regularly through photos and production data, with continuous customer feedback collection throughout the project. For investment cast parts, first-article inspection reports including dimensional layout and material certification are provided before batch production begins.
Full batch traceability and 24-hour response to quality-related issues ensure reliable post-delivery support. Flexible MOQ with pilot order options available for new investment casting projects.
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