This Dual-Chamber Cast Iron Pump Housing Casting is a core fluid-handling and pressure-containing component designed for municipal and industrial wastewater treatment systems, sewage lift stations, and sludge transfer pump assemblies. It is manufactured by our in-house Sand Casting (Resin Sand Shell Molding) + CNC precision machining process to achieve high strength, precise dual-chamber geometry, and reliable pressure-tight sealing.
Matech's one-stop approach, covering pattern making, resin sand shell molding casting, annealing heat treatment, CNC machining (volute chamber bores, impeller clearance faces, gasket sealing surfaces, flange bolt holes, threaded connections), hydrostatic and air-decay leak testing, surface treatment (green anti-corrosion primer), and engineered packing, ensures this pump housing offers excellent pressure tightness, tight dimensional tolerances on volute bores and flange interfaces, and a ready-to-install finish — performing reliably in demanding wastewater and sewage handling environments.
Custom Double-Volute Pump Casing | Sand Casting | Corrosion-Resistant QT600-3 Housing for Wastewater Treatment — Matech
| Specification | Details for This Case | Matech’s Capability / Notes |
| Alloy Grade | QT600-3 | We work with Gray Cast Iron(HT150, HT200, HT250, HT300),Ductile Cast Iron(QT400-18,QT500-7,QT600-3,QT700-2),Vermicular Graphite Cast Iron(RuT300,RuT400),Alloy Cast Iron(Heat-resistant,Corrosion-resistant grades),with material certification provided |
| Unit Weight | 21kg | We can handle iron casting parts from 0.1 kg ~ 50 kg |
| Overall Dimensions | 400 × 300 × 300 mm | Maximum machining size approximately 1200 × 1000 × 600 mm, subject to drawing confirmation |
| Casting Tolerance | CT8-CT10 (GB/T 6414) | Achieved via our in-house precise tooling and stable assembly line production process |
| Machining Tolerance | ±0.02mm | Achieved by 3/4/5-axis CNC centers. Tighter tolerances can be discussed,with best achievable tolerance up to 0.005 mm |
| Surface Roughness | Ra 25 μm (unmachined surface) / Ra 1.6 µm (machined surface) | Typical machined surface roughness can reach Ra 0.8–3.2 μm (turning/milling); Ra 0.4–0.8 μm achievable after grinding |
| Min. Wall Thickness | 5mm | We specialize in thin-wall castings; min. 3.0 mm (for iron castings)feasible depending on geometry. |
| Heat Treatment | Artificial Aging Treatment (Stress-Relief Annealing) | Annealing, normalizing available for iron castings |
| Surface Treatment | Green Painting | Options: Sandblasting / Shot Blasting, Painting (Spraying / Dipping),Dacromet Coating,Black Electrophoresis (ED-Coating),Anti-rust Oil etc. Corrosion resistance per your spec. |
| Application | Wastewater Treatment | We serve Mining, automotive, industry equipment, machinery, pump & valve, new energy, etc. |
| MOQ | 200 pcs | Flexible MOQ, starting from prototype/small batch quantities. |
| Sample Lead Time | 25-40 working days (with new tooling) | Defined upon drawing review. Expedite options available. |
| Production Lead Time | 30-45 working days | Based on order quantity and complexity, confirmed in contract. |
| Drawing Formats | STEP, IGES, X_T, DWG, PDF | We process all standard 2D/3D formats. |
| Customizable | Manufactured according to drawings or samples | Every aspect—material, geometry, tolerance, finish—is built to your design. |
| Certification | ROHS,ISO 9001:2015 | Material certificates, dimensional inspection reports, and PPAP Level 3 documentation available upon request for automotive and critical components |
| Packing | Custom PE foam + plywood crate | Engineered packing designed for your part’s specific fragile/critical areas. |
Customization Options
Every casting project starts with your unique design and requirements. Whether it's iron, steel, or aluminum, we tailor every aspect of the manufacturing process to your exact specifications. Below are the key dimensions you can customize with Matech — your drawing is our only standard.
Our Advantages
Technical Advantages
Pattern shop, shell molding & resin sand casting lines, CNC machining, heat treatment, and inspection lab — all centralized under one roof. No outsourcing. From base iron melting to finished and coated part, we maintain full control over lead time, quality consistency, and batch traceability.
Design for Manufacturability (DFM) Support
Before pattern production begins, we provide a detailed DFM report covering solidification behavior, graphite morphology control, gating & riser design, core assembly strategy, and machining allowance optimization. For dual-chamber pump housings,we focus on wall thickness uniformity between chambers, core print stability for internal volute passages, and riser placement to eliminate shrinkage in thick flange sections.
Expertise in Complex Iron Castings
We specialize in geometrically demanding parts with complex internal cavities and multi-core assemblies — such as dual-chamber pump housings, valve bodies, gearboxes, engine blocks, and cylinder heads. Our shell molding process delivers superior surface finish on volute passages and sealing faces, while resin sand casting handles the larger external envelope with excellent core integrity for intricate internal flow channels. We pour a full range of grades — grey iron (HT150–HT350), ductile iron (QT400-18 to QT700-2) — with in-house heat treatment to tailor hardness, strength, and corrosion resistance to your specification.
Material Advantages
Strict Raw Material & Melt Control
We charge carefully proportioned pig iron, steel scrap, and ferroalloys (FeSi, FeMn, nodulizer) into our electric induction furnaces. Carbon equivalent, silicon content, and alloying elements are spectrometer-verified and adjusted in real time before tapping. Precise inoculation and nodulization practices ensure consistent graphite morphology and mechanical properties across every pour — critical for maintaining uniform QT600-3 strength and corrosion resistance throughout the dual-chamber housing.
Every production batch is identified by a unique heat number. Chemical composition reports, mechanical test records (tensile strength, yield strength, elongation, hardness, and impact toughness), metallographic analysis (graphite nodularity, matrix structure), and heat treatment charts are compiled into a traceable dossier — from furnace charge to finished casting.
We pour a comprehensive range of grey iron (HT150–HT350), ductile iron (QT400-18 to QT700-2), austempered ductile iron (ADI), Ni-resist, and high-Si-Mo ductile iron. Whether your application demands corrosion resistance in wastewater media, high strength with ductility for pressure-containing structures, or wear resistance against abrasive slurry, we match the grade and heat treatment to your requirements.
Service Advantages
Dedicated Cross-Functional Support
A dedicated project manager oversees the entire process — from design review to final delivery — ensuring efficient communication at every stage and a single point of contact for all technical and commercial matters.
Fast Response & Transparent Communication
Quotations are typically provided within 24–48 hours. Production progress is updated regularly through photos and production data, with continuous customer feedback collection throughout the project. For pump housings, we provide first-article inspection reports including hydrostatic test results before batch production begins.
Full batch traceability and 24-hour response to quality-related issues ensure reliable post-delivery support. Flexible MOQ with pilot order options available for new pump housing projects.
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