穀物・油脂産業チェーンメーカー
穀物・油糧産業用チェーンは、穀物・油糧生産工程全体に合わせて特別に設計されており、原料の積み替え、油糧種子の圧搾、深加工、完成品の保管、積み替えといったコアリンクに適しています。耐油性、耐塵性、耐摩耗性に優れた特殊素材を採用し、特殊な熱処理と表面保護処理を施すことで、穀物・油糧工場における高粉塵、油の浸透、軽~中負荷、連続運転といった過酷な作業環境にも耐えることができます。穀物・油糧産業用チェーンメーカーとして、当社は穀物・油糧設備の運用ニーズに的確に対応し、チェーン構造設計を最適化することで、安定した搬送、耐摩耗性、耐久性を確保し、設備故障率を効果的に低減し、穀物・油糧生産効率を向上させ、穀物・油糧産業向けに効率的で信頼性の高い搬送チェーンソリューションを提供します。
シリーズ全体の仕様
Common specifications for grain and oil industrial chains are listed below. Custom sizes and non-standard options are available upon request. Please contact us for more details.
標準モデル以上のものをお探しですか?当社では、ガイドレールや材質からアタッチメント、ピッチに至るまで、お客様の用途に合わせた完全なカスタムソリューションをご提供いたします。すべての寸法はカスタマイズ可能です。特別なご要望がございましたら、お気軽にお問い合わせください。
| Customization Item | Available Options | Description |
| Material of Core Components (Link Plates, Pins, Bushings, Rollers) | Stainless Steel (304/316L), 904L, 2205/2207 Duplex Steel | Improve corrosion resistance and extend service life |
| Guide Rails & Sliding Plates | Customizable Polymer Material UHMW-PE, Hardox HiAce Special Steel | Enhance wear resistance and corrosion resistance |
| Structure & Accessories | Customizable Reinforced Link Plates, Various Shapes of Large/Small Accessories | High strength, meet the requirements of functional attachment plates |
| Dimensions | Almost all geometric dimensions are customizable | To adapt to different paper machine widths and layouts |
| Precision | Customizable high-precision assembled components | Easy disassembly, assembly and maintenance |
| Special Performance | High-temperature resistance, corrosion resistance, wear-resistant design | To meet different operating environments and requirements |
Matech社は、穀物・油脂産業向けチェーン製造に特化した生産拠点を有しており、CNCプレス加工、特殊熱処理、自動組立ラインなど、生産工程全体を網羅する高度で精密なチェーン製造設備を備えています。各工程は厳密に管理され、製品の性能と品質の安定性を確保し、穀物・油脂産業における連続生産の厳しい要求を満たしています。
総合的な品質検査システムには、硬度計、引張試験機、高精度寸法測定器が備えられており、耐油性、耐摩耗性、耐荷重、衛生指標など、穀物・油用チェーンの主要性能を包括的に検査し、工場出荷前にすべてのチェーンが厳密に検証されることを保証します。最先端の生産設備と厳格な品質管理の完璧な組み合わせにより、穀物・油用産業用チェーンの信頼できるメーカーとしての当社の総合的な強みが証明され、穀物・油関連企業に高品質で適応性の高い搬送部品を提供しています。
Combined with the needs of "continuity and low failure" in grain and oil production, 4 key points should be focused on during installation and maintenance to avoid chain failures and production impact caused by improper operation:
1. Installation alignment: Ensure that the sprocket and chain are accurately coaxial aligned with a deviation not exceeding 0.5mm to avoid eccentric load, especially for continuous conveying stations such as flour and oilseeds, to prevent jamming and slipping caused by deviation and affect production continuity; before initial use, it is necessary to carry out no-load running-in for 2-4 hours to check for transmission hidden dangers.
2. Lubrication and maintenance: Select special lubricating oil according to the working conditions of the station - anti-dust high-viscosity chain oil is used for stations with high dust (such as flour workshops), and oil-resistant lubricating oil is used for oil-soaked stations (such as pressing workshops) to avoid reaction between lubricating oil and grain and oil materials and dust adhesion to the chain; check and supplement every 80 hours for stations with high dust, and every 120 hours for conventional stations to eliminate dry wear.
3. Tension adjustment: Maintain a reasonable tension, and the chain sag should be controlled at 2%-4% of the center distance. Too loose is easy to jump and derail, and too tight will aggravate component wear and increase equipment power consumption. Long-distance conveying lines need to be checked and adjusted once a week.
4. Regular inspection: Every 500 hours of operation, check the chain elongation, chain plate wear, and pin looseness. When the elongation exceeds 3%, the chain must be replaced in time to avoid failures such as chain breakage and jamming, and ensure the continuous operation of the production line; if severe chain plate wear or loose pins are found, the components must be repaired or replaced in time to prevent the failure from expanding and affecting production efficiency.
Contact Us
To purchase or customize grain and oil industrial chains, please fill out the form below. Our team will get back to you within 24 hours.